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水泥磨斗式提升机下料溜槽设计技术及改造方案

发布人:新乡天太斗式提升机厂家 发布时间:2019-11-01

背景技术:本技术涉及一种水泥磨斗式提升机下料溜槽,属水泥制造工业领域。水泥磨出料斗式提升机设备配置在实际运转当中存在如下缺点:(1)在磨机生产中因熟料强度高易磨性差及大量掺入易磨性差的混合材,在提升输送中下料溜槽(普通钢板Q235)因磨损通孔现象极其严重,现有技术中虽有采取铺设磨机衬板增加抗磨性,但其使用寿命仍然很短,也只能使用半年,每年需要更换两次;(2)下料溜槽长度达6米多,与提升机箱体成45°夹角,更换一次需3吨多的磨机衬板,费用较高且劳动强度大。铸石(辉绿岩)在大倾斜面及垂直面的大面积砌衬难度极大,不能一次性施工完成,达到牢固可靠、经久耐用。


JISHUSHIXIANYAOSU:


JISHUMUDE:BENJISHUZHENDUIXIANYOUJISHUZHONGCUNZAIDEWENTI,TIGONGYIZHONGJINGJIUNAIYONG、ANQUANKEKAODESHUINIMODOUSHITISHENGJIXIALIAOLIUCAO。


JISHUFANGAN:BENJISHUSUOSHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAO,BAOKUOXIALIAOLIUCAODIBANJICHUIZHISHEZHIYUQILIANGCEDEXIALIAOLIUCAOCEBAN,GAIXIALIAOLIUCAODIBANSHANGBIAOMIANHEXIALIAOLIUCAOCEBANDELIANGXIANGDUIMIANSHANGCHENQIYOUZHUSHIBAN;XIALIAOLIUCAODIBANSHANGZIXIAERSHANGJIANGESHEZHIBIANTIE、YONGYUDUIZHUSHIBANXINGCHENGFENDUANZHICHENG,GAIBIANTIEYUXIALIAOLIUCAODIBANCHUIZHI、QIEQILIANGCEYUXIALIAOLIUCAOCEBANDELIANGXIANGDUIMIANDIJIE;QIZHONG,WEIYUXIALIAOLIUCAOLIANGCEZUISHANGBUDEZHUSHIKUAITONGGUOJIAOTIEYUXIALIAOLIUCAOCEBANHANJIEGUDING。

    其中,下料溜槽底板与水平方向呈30°~50°夹角。

    优选的,铸石板通过胶泥衬砌在下料溜槽底板及侧板表面。

    上述扁铁与下料溜槽底板及侧板之间可通过焊接固定。

    较优的,扁铁在下料溜槽底板上等间隔设置。


YOUYIXIAOGUO:

    YUXIANYOUJISHUXIANGBI,BENJISHUDEYOUDIANZAIYU:(1)BENJISHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAONEICHENBANQUANBUCAIYONGZHUSHIBAN,YOUXIAOTIGAOLEXIALIAOLIUCAODENAIMOXING,SHIDEXIALIAOLIUCAOJINGJIUNAIYONG、ANQUANKEKAO;(2)BENJISHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAODUJUELEXIALIAOLIUCAOTONGKONGXIANXIANG,JIANSHAOLEWEIXIUGONGZUOLIANGYUWEIXIUSHIANQUANYINHUAN,DUJUELEXIALIAOLIUCAOTONGKONGWEIJISHIXIUBUERZAOCHENGDEHUANJINGWURAN,JIANQINGLEGONGRENLAODONGQIANGDU;(3)BENJISHUTONGGUOJIANGESHEZHIBIANTIEDUIZHUSHIBANXINGCHENGFENDUANZHICHENG,YOUXIAOJIEJUELEZHUSHI(HUILVYAN)ZAIDAQINGXIEMIANJICHUIZHIMIANSHANGWUFADAMIANJIQICHENDEWENTI,CHENQIFANGBIAN,KEYICIXINGWANCHENGSHIGONG,QIECHENQIGENGLAOGUKEKAO。


FUTUSHUOMING

水泥磨斗式提升机下料溜槽的正向剖视结构示意图

TU1WEIBENJISHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAODEZHENGXIANGPOUSHIJIEGOUSHIYITU;

水泥磨斗式提升机下料溜槽的侧向剖视结构示意图

高赔率彩票平台TU2WEIBENJISHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAODECEXIANGPOUSHIJIEGOUSHIYITU。


JUTISHISHIFANGSHI

高赔率彩票平台   XIAMIANJIEHEFUTUDUIBENJISHUDEJISHUFANGANZUOJINYIBUSHUOMING。RUTU1~2,BENJISHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAOBAOKUOXIALIAOLIUCAODIBAN1,XIALIAOLIUCAODIBAN1QINGXIESHEZHI,YUSHUIPINGFANGXIANGCHENG30°~50°JIAJIAO;QILIANGCESHEYOUYUQICHUIZHIDEXIALIAOLIUCAOCEBAN2,QIZHONG,XIALIAOLIUCAODIBAN1SHANGBIAOMIANHEXIALIAOLIUCAOCEBAN2DELIANGXIANGDUIMIANSHANGJUNCHENQIYOUZHUSHIBAN3,ZHUSHIBAN3ZIXIALIAOLIUCAOXIABUCHAOXIANGQISHANGBUYICIPUSHE,XINGCHENGNAIMOXINGNENGJIAOHAODEZHUSHICENG;KECAIYONGJIAONIJIANGZHUSHIBAN3CHENQIZAIXIALIAOLIUCAODIBANHELIANGCEBANBIAOMIAN。

   CAIYONGZHUSHIBANZUOWEIXIALIAOLIUCAODENEICHENBAN,YOUXIAOTIGAOLEXIALIAOLIUCAODENAIMOXING,SHIDEXIALIAOLIUCAOJINGJIUNAIYONG、ANQUANKEKAO,CONGERDUJUELEXIALIAOLIUCAOTONGKONGXIANXIANG,JIANSHAOLEWEIXIUGONGZUOLIANGYUWEIXIUSHIANQUANYINHUAN,DUJUELEXIALIAOLIUCAOTONGKONGWEIJISHIXIUBUERZAOCHENGDEHUANJINGWURAN,JIANQINGLEGONGRENLAODONGQIANGDU。

   XIALIAOLIUCAODIBAN1SHANGZIXIAERSHANGJIANGESHEZHIYOUBIANTIE4,BIANTIE4YUXIALIAOLIUCAODIBAN1CHUIZHI、QIEQILIANGCEYUXIALIAOLIUCAOCEBAN2DELIANGXIANGDUIMIANDIJIE,KETONGGUOHANJIEDENGGUDINGFANGSHIJIANGBIANTIE4YUXIALIAOLIUCAODIBAN1JICEBAN2GUDING;ZHUSHIBAN3ZIXIALIAOLIUCAODIBUXIANGQISHANGBUZHUCENGPUSHE,YIBANMEIPUSHELIANGCENGZHUSHIBAN3HOUKEHANJIEYIBIANTIE4;TONGGUOJIANGESHEZHIBIANTIE4JIANGXIALIAOLIUCAOZIXIAERSHANGFENGECHENGJIBUFEN,CONGERZAIPUSHEZHUSHIBAN3HOU,KEDUIZHUSHIBAN3XINGCHENGFENDUANZHICHENG,DADAJIANGDILEZHUSHIZAIDAQINGXIEMIANJICHUIZHIMIANSHANGSHANGDAMIANJIQICHENDENANDU,CHENQIFANGBIAN,GONGRENKEYICIXINGWANCHENGSHIGONG,QIECHENQIGENGLAOGUKEKAO。


CHUBIANTIE4WAI,WEIDUIZHUSHIBANXINGCHENGDEXIALIAOLIUCAONEICHENJINYIBUJIAGU,JIANGXIALIAOLIUCAOLIANGCEZUISHANGBUDEZHUSHIKUAI3YONGJIAOTIE5YUXIALIAOLIUCAOCEBAN2HANJIEGUDING。


SHISHILI:

    工业上常用水泥磨辊压机出料、选粉器入料NSE400提升机,其高度为35.68M,出料速度为1.1M/S,传动部分动力配置为Y280M-4电机。将该提升机的下料溜槽改造成本技术的水泥磨斗式提升机下料溜槽,改造过程如下:

1、首先准备材料:350*250*50铸石200块、铸石粉与胶水若干、350*50*5扁铁100块、∠50*50*100角铁50块;

高赔率彩票平台2、CHAICHUXIALIAOLIUCAOYUANYOUNEICHEN(MOJICHENBAN,JIPUTONGGANGBANQ235);

高赔率彩票平台3、QINGLIXIALIAOLIUCAODIBANYULIANGCEBANNEIJIHUI、CHUXIUDAMO,BAOZHENGJUEDUIQINGJIEGANZAO;

4、XIALIAOLIUCAODIBANYUCEBANZIXIAERSHANG,ANLVEDAYULIANGKUAIZHUSHIDECHICUNYONG350*50*5BIANTIECHUIZHIYUDIBAN、JUNYUNFENDUANHANJIEZHICHENG。

5、PEIZHIJIAONI,JISHITUSHUADICENG,CAIYONGXIANDIMIANHOULIMIANDESHUNXUCHENQIZHUSHI;

6、LIANGCEZHUSHISHANGBUYONG∠50*50*100JIAOTIEHANJIEGUDING。

   GAIZAOHOUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAODEJIEGOUSHIYITURUTU1~2,DUIYUANXIALIAOLIUCAODEWEIXIUFEIYONGHEGAIZAOFEIYONGJINXINGHESUAN:

高赔率彩票平台MOJICHENBAN(7488YUAN/DUN)YICIXU3DUN,FEIYONGJISUANRUXIA:

7488YUAN/DUN×3DUN/CI=22464YUAN/CI

ZHUSHI(42YUAN/KUAI)YICIXU200KUAI,FEIYONGJISUANRUXIA:

42YUAN/KUAI×200KUAI/CI=8400YUAN/CI

高赔率彩票平台MOJICHENBANSHIYONGZHOUQI0.5NIAN,ZHUSHISHIYONGZHOUQI2NIAN,ZHUSHIYICIXINGTOURUJIEYUEFEIYONGJISUANRUXIA:

高赔率彩票平台22464YUAN/CI×2CI/NIAN×2NIAN—8400YUAN/CI=81456YUAN/CI

   KEJIAN,BENJISHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAOKEYOUXIAOJIANGDIWEIXIUFEIYONG,JIANSHAOWEIXIULIANG,JIANQINGLAODONGQIANGDU。


JISHUTEZHENG:

1.YIZHONGSHUINIMODOUSHITISHENGJIXIALIAOLIUCAO,QITEZHENGZAIYU,BAOKUOXIALIAOLIUCAODIBAN(1)JICHUIZHISHEZHIYUQILIANGCEDEXIALIAOLIUCAOCEBAN(2),GAIXIALIAOLIUCAODIBAN(1)SHANGBIAOMIANHEXIALIAOLIUCAOCEBAN(2)DELIANGXIANGDUIMIANSHANGCHENQIYOUZHUSHIBAN(3);SUOSHUXIALIAOLIUCAODIBAN(1)SHANGZIXIAERSHANGJIANGESHEZHIBIANTIE(4)、YONGYUDUIZHUSHIBANXINGCHENGFENDUANZHICHENG,GAIBIANTIE(4)YUXIALIAOLIUCAODIBAN(1)CHUIZHI、QIEQILIANGCEYUXIALIAOLIUCAOCEBAN(2)DELIANGXIANGDUIMIANDIJIE;QIZHONG,WEIYUXIALIAOLIUCAOLIANGCEZUISHANGBUDEZHUSHIKUAITONGGUOJIAOTIE(5)YUXIALIAOLIUCAOCEBAN(2)HANJIEGUDING。

高赔率彩票平台2.GENJUJISHUYAOQIU1SUOSHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAO,QITEZHENGZAIYU,SUOSHUXIALIAOLIUCAODIBAN(1)YUSHUIPINGFANGXIANGCHENG30°~50°JIAJIAO。

3.GENJUJISHUYAOQIU1SUOSHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAO,QITEZHENGZAIYU,SUOSHUZHUSHIBAN(3)TONGGUOJIAONICHENQIZAIXIALIAOLIUCAODIBAN(1)JICEBAN(2)BIAOMIAN。

高赔率彩票平台4.GENJUJISHUYAOQIU1SUOSHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAO,QITEZHENGZAIYU,SUOSHUBIANTIE(4)YUXIALIAOLIUCAODIBAN(1)JICEBAN(2)ZHIJIANTONGGUOHANJIEGUDING。

5.GENJUJISHUYAOQIU1SUOSHUDESHUINIMODOUSHITISHENGJIXIALIAOLIUCAO,QITEZHENGZAIYU,SUOSHUBIANTIE(4)ZAIXIALIAOLIUCAODIBAN(1)SHANGDENGJIANGESHEZHI。


JISHUZONGJIE

高赔率彩票平台    BENJISHUGONGKAIYIZHONGSHUINIMODOUSHITISHENGJIXIALIAOLIUCAO,BAOKUOXIALIAOLIUCAODIBANJICHUIZHISHEZHIYUQILIANGCEDEXIALIAOLIUCAOCEBAN,GAIXIALIAOLIUCAODIBANSHANGBIAOMIANHEXIALIAOLIUCAOCEBANDELIANGXIANGDUIMIANSHANGCHENQIYOUZHUSHIBAN;XIALIAOLIUCAODIBANSHANGZIXIAERSHANGJIANGESHEZHIBIANTIE、YONGYUDUIZHUSHIBANXINGCHENGFENDUANZHICHENG,GAIBIANTIEYUXIALIAOLIUCAODIBANCHUIZHI、QIEQILIANGCEYUXIALIAOLIUCAOCEBANDELIANGXIANGDUIMIANDIJIE;QIZHONG,WEIYUXIALIAOLIUCAOLIANGCEZUISHANGBUDEZHUSHIKUAITONGGUOJIAOTIEYUXIALIAOLIUCAOCEBANHANJIEGUDING。GAISHUINIMODOUSHITISHENGJIXIALIAOLIUCAONEICHENBANQUANBUCAIYONGZHUSHIBAN,YOUXIAOTIGAOLEXIALIAOLIUCAODENAIMOXING,SHIDEXIALIAOLIUCAOJINGJIUNAIYONG、ANQUANKEKAO;JIANGDILEWEIXIUFEIYONG,JIANQINGLEGONGRENLAODONGQIANGDU;TONGGUOSHEZHIBIANTIEDUIZHUSHIBANFENDUANZHICHENG,YOUXIAOJIEJUELEZHUSHIZAIDAQINGXIEMIANJICHUIZHIMIANSHANGWUFADAMIANJIQICHENDEWENTI,CHENQIGENGFANGBIAN、LAOGUKEKAO。

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